Hot-wire SAW welding machine
Main Features
- The welding wire is preheated to 500-900 ℃in advance, and then sent into the arc area to increase the melting speed of the welding wire per unit current, to further improve the welding efficiency.
- Under the same current condition, the welding wire melting speed can be increased by about 20-60%.
- The heat input of the welding seam is reduced by 10-20%, which reduces the heat affected zone and is beneficial to reduce the amount of deformation.
- The penetration depthis deeper, which is goodto the stirring of the molten pool and can further ensure the stability of the welding quality.
- When welding thick plates, the number of welding passes can be reduced by 30-50%.
- Flux consumption is reduced by 10-30% accordingly.
- It has the characteristics of high efficiency and energy saving.
- The panel of the machine has the function of hot wire on / off. When the hot wire is off, the machine can be used as a general submerged arc welding machine.
- Strong network voltage automatic compensation ability, allowing the network voltage fluctuation range to be as wide as 280V-450V;
- The machine can be matched with various special welding machines such as gantry welding;
- The machine can weld pipes, steel structures, pressure vessels, wind power towers, ships, etc .;
- Double closed-loop control, with a constant melting depth system, melting depth is divided into four levels: large, medium, small, and standard
- Cable can be prolonged to 50m
- Suitable Areas: steel structures, pressure vessels, bridges, petroleum, chemical, power, ship engineering, marine engineering, wind towers, locomotive maintenance, engineering machinery, metallurgy and other fields.
Configuration
|
Name |
Model |
Configuration |
|
MZ7 hot-wire automatic SAW welding machine |
MZ7-1250/1600 |
Power source 1pc Tractor 1pc Welding cable 15m Control cable 15m Earth cable 2m Orbit 2pcs |
Technical Parameter
|
Model Name |
MZ7-1000 |
MZ7-1250 |
MZ7-1600 |
|
Power |
3-phase 380V 50/60Hz |
||
|
Rated input power |
59KVA |
73KVA |
93.9KVA |
|
Rated input current |
90A |
111A |
143A |
|
Welding current |
1000A 80%DE |
1250A 80%DE |
80%DE |
|
890A 100%DE |
1100A 100%DE |
1400A 100%DE |
|
|
No-load voltage |
90V |
92V |
92V |
|
Current adjustment range |
40-1000A |
60-1250A |
80-1600A |
|
Efficiency |
85% |
85% |
85% |
|
Air switch |
100A |
125A |
160A |
|
Wire-feeding speed |
50-460cm/min |
||
|
Welding speed |
0-120cm/min |
||
|
Flux capacity |
10L |
||
|
Wire spool capability |
20Kg |
||
|
Tractor weight |
45Kg |
||
|
Input cable |
3 × 16 mm2 |
3 × 16 mm2 |
3 × 16 mm2 |
|
Insulation class |
F |
||
|
Protection grade |
IP23S |
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