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Hot-wire SAW welding machine
Submerged welding machine

Hot-wire SAW welding machine

  • 100% duty cycle
  • Automatic switch off from overheating, overcurrent and overvoltage protection
  • Upgrading of the general SAW machine, support hot-wire SAW welding, SAW welding, gouging, MMA welding
  • The hot wire system improves production efficiency, reduces heat input, and increases penetration depth
  • Dual closed-loop control with constant weld penetration system
  • The welding cable can be extended by 50 meters

    Main Features

    1. The welding wire is preheated to 500-900 ℃in advance, and then sent into the arc area to increase the melting speed of the welding wire per unit current, to further improve the welding efficiency.
    2. Under the same current condition, the welding wire melting speed can be increased by about 20-60%.
    3. The heat input of the welding seam is reduced by 10-20%, which reduces the heat affected zone and is beneficial to reduce the amount of deformation.
    4. The penetration depthis deeper, which is goodto the stirring of the molten pool and can further ensure the stability of the welding quality.
    5. When welding thick plates, the number of welding passes can be reduced by 30-50%.
    6. Flux consumption is reduced by 10-30% accordingly.
    7. It has the characteristics of high efficiency and energy saving.
    8. The panel of the machine has the function of hot wire on / off. When the hot wire is off, the machine can be used as a general submerged arc welding machine.
    9. Strong network voltage automatic compensation ability, allowing the network voltage fluctuation range to be as wide as 280V-450V;
    10. The machine can be matched with various special welding machines such as gantry welding;
    11. The machine can weld pipes, steel structures, pressure vessels, wind power towers, ships, etc .;
    12. Double closed-loop control, with a constant melting depth system, melting depth is divided into four levels: large, medium, small, and standard
    13. Cable can be prolonged to 50m
    14. Suitable Areas: steel structures, pressure vessels, bridges, petroleum, chemical, power, ship engineering, marine engineering, wind towers, locomotive maintenance, engineering machinery, metallurgy and other fields.

     

    Configuration

    Name

    Model

    Configuration

    MZ7 hot-wire automatic

    SAW welding machine

    MZ7-1250/1600

    Power source 1pc

    Tractor      1pc

    Welding cable  15m

    Control cable   15m

    Earth cable     2m

    Orbit          2pcs

     

     

     

     

     

     

    Technical Parameter

                Model          

    Name

    MZ7-1000

    MZ7-1250

    MZ7-1600

    Power

    3-phase 380V 50/60Hz

    Rated input power

    59KVA

    73KVA

    93.9KVA

    Rated input current

    90A

    111A

    143A

    Welding current

    1000A  80%DE

    1250A  80%DE

     80%DE

    890A  100%DE

    1100A  100%DE

    1400A 100%DE

    No-load voltage

    90V

    92V

    92V

    Current adjustment range

    40-1000A

    60-1250A

    80-1600A

    Efficiency

    85%

    85%

    85%

    Air switch

    100A

    125A

    160A

    Wire-feeding speed

    50-460cm/min  

    Welding speed

    0-120cm/min

    Flux capacity

    10L

    Wire spool capability

    20Kg

    Tractor weight

    45Kg

    Input cable

    3 × 16 mm2

    3 × 16 mm2

    3 × 16 mm2

    Insulation class

    F

    Protection grade

    IP23S